DESIGN AND FABRICATION
Plastic Fabrication
BMC Gulf is a leading thermoplastic plastic fabrication company with over 25 years of experience. We specialize in welding thermoplastic materials such as HDPE, PP, PVDF, and ECTFE.
Plastic fabrication is one of our core expertise. Our products are trusted by international clients for their top quality and we are proud to be their preferred supplier. We offer complete consultation services to our clients for their plastic fabrication needs, from material selection to product design and finished product production. Our thermoplastic spools, manifolds, tanks and dosing skids are exported worldwide and used in industries such as water desalination, energy generation, and the chemical industry. With our innovative solutions and commitment to excellence, BMC Gulf is your trusted partner for all your thermoplastic needs.
Projects we are proud of
HDPE Spool Fabrication for SWRO Desalination
ERD Piping for a Desalination Plant made of HDPE PE-100
HDPE Manifold Fabrication
Plastic Fabrication Applications
RO-Plant Permeate Header piping made of HDPE (PE100-RC) or Polypropylene (PPH)
ERD Piping for Energy Recovery Device in desalination plants made of HDPE PE100-RC
HDPE Manifolds for Dissolved Air Flotation (DAF) Systems
HDPE Manifolds for Dissolved Air Flotation (DAF) Systems
PVDF and ECTFE piping for Chemical Dosing Skids
Plastic fabrication of custom made Manifolds, Spools, Pipe Racks and Tanks
Engineering & Design
We begin by evaluating the Operating Conditions of Your Project.
We have extensive experience fabricating pipe spools, manifolds, and tanks out of HDPE, PP, PVDF, and ECTFE, and will work with you to design a product that meets the specific needs of your project. Based on information such as media type, operating pressure, and temperature, we consult with you on the optimal design for your product. We then create a detailed 3D drawing of the spool, manifold, or tank. This drawing allows you to see exactly what the final product will look like and gives you the opportunity to make changes before fabrication begins.
Our Fabrication Team
Expertise, Certification, and Strong Commitment to HSE.
At BMC Gulf, we firmly believe in the synergy of quality craftsmanship, safety, and environmental responsibility. Our supervisors and team leaders have extensive experience in plastic fabrication, ensuring your project is handled with great expertise. Every welder on our team is trained and certified according to the DVS Technical Code standards. Our dedication to Health, Safety, and Environment (HSE) requirements is present in every step, ensuring a safe, environmentally conscious, and skillfully executed process.
Welding Technology
We adhere to the strict standards of the DVS Technical Code.
We employ the latest and most dependable welding equipment made in Germany. Every piece of our equipment meets the DVS Technical Code’s requirements. With regular maintenance, we ensure our equipment remains in optimal condition. Our core processes, which include Butt-Fusion Welding, Electrofusion Welding, Infrared (IR) Butt-Fusion Welding, and Socket-Fusion Welding, all adhere to the stringent standards set by the DVS Technical Code.
Product Quality
Quality assurance from raw material to final product testing.
Our dedication to quality is evident at each stage of the fabrication process. From selecting top-grade raw materials, pipes, fittings, and sheets, to thorough inspection of welding joints and pressure testing, we focus on delivering the best. Every welding joint is recorded in our weld log database for complete traceability. Recognizing the unique needs of every project, we also offer the option to develop a custom Inspection Test Plan (ITP) with our clients, catering to specific requirements like plastic fabrication in cleanroom conditions or other project needs.